Duramax Coolant Bypass Tube O Ring Size

Hot coolant exits the smaller, rear "heater out" port of the thermostat housing on the water pump. Using a 1/8" Allen wrench/hex key, unscrew the Allen screws holding the retaining ring to the reservoir from the unit and place safely aside to be used at a later time. Since 1976, GM and Isuzu have worked together as a joint venture on several projects. I replaced that and used new clamps. Engine Coolant Loss on 2002-2016 GM 6. Our engineers took the Duramax platform and significantly improved horsepower and torque with the Duramaximizer, at a time when there were no consumer performance options available for these new common-rail electronic diesel engines. The XDR EGR upgrade kit for 2003-2007 6. The Dorman 902-901 Coolant Bypass Pipe for your 2001-2005 GM 6. 2001-2010 Duramax Lower Turbo Drain Tube with Integrated O-Ring Seal (LB7, LLY, LBZ, LMM). Drain coolant, remove intake manifold, remove bolt holding tube bracket at rear of block, pull tube from water pump gently, remove and replace o-ring. Skip navigation Sign in. Airdog Custom Fuse Delete Bypass Module Connector 04. The Cummins engine cooling system was designed to adequately cool a 300-350hp engine. If air keeps getting into the cooling system, inspect the O-ring on the water pump bypass pipe and replace if necessary. Available in a oz. This will cause inaccurate coolant flow direction through the engine. If you need a heater hose connector, check out O'Reilly Auto Parts. 90 Add to. Always lowest price on 1980 Celica Toyota Celica, processing orders both local and international. 6L Duramax diesel. 26 Add to cart; Oil Drain Plug Crush Washer $ 0. no wet spots found around the water pump area. Primary Application 1'' O-RING PORTS, NO BYPASS. Super simple removal but Its long threaded. If the bypass tube gasket or o-ring become damaged, or the bypass tube leaks due to excessive corrosion it may cause a coolant leak. 0L 4X4 CC Slow coolant leak over the past month. Be sure to use RTV on the top and bot-tom of the copper washer when installing. Perfect replacement "o" ring seal for your coolant bypass pipe. Toyota 22RE 22R Coolant Bypass Line O-ring under intake. Take care not to remove it completely or if you do, capture the O ring. 6: Water pump mounting bolt locations. I just put a 6. Fleece Performance Engineering 2nd Gen Swap kits come as a complete kit and include: T4 Divided Turbine Flange Gasket Short Stud Kit 2003+ Cummins Turbo Oil Feed Line Kit for S300 and S400 Turbos in 2nd Gen Location Cummins Turbo Drain Tube Ad. Spectral measurements of hydrogen Lyman-alpha in the atmospheres of Venus and Jupiter using a sounding rocket and the Hubble Space Telescope. Top O-rings Part# GM 94051259 Bottom O-ring Part# GM 94011603. I'll be doing this over the weekend I hope. The Chevy Cruze coolant leak is a problem on the rise. Bumping an old thread. I need a new pipe or another one now because the bit where it goes into the thermostat housing is rooted. Fuel Injector Cup Tube Sleeve Sealing O-Ring. The best part is, our Ford F-150 Engine Coolant Pipe O-Ring products start from as little as $0. Use rags and a screwdriver to gently remove the dried coolant. 1997 Honda Civic del Sol Engine Coolant Pipe O-Ring (NOK W0133-1644206) Inlet or Outlet - 31. Sinister Diesel is the only place to shop for the best diesel performance parts including turbos, cold air intakes, and more! Shop today!. When it comes to your Ford F-150, you want parts and products from only trusted brands. no wet spots found around the water pump area. When talking about the Ford 6. The port is 5/8" ". This water pump housing and Dex-Cool coolant (orange liquid visible in this photo) were 16 years old at the time this photo was taken. A full synthetic 15W-40 engine oil is recommended for engines operating above 0 degrees F while a 5W-40 engine oil is required for engines operating in weather conditions below 0 degrees F. We offer a price match guarantee, low prices, and we're a Google Trusted Store. Leaking fluid will be red. This adds rigidity to the entire system and keeps the atmosphere turbo from bouncing (which can lead to broken piping, mounting brackets, or boost leaks). Buy a 2002 Chevrolet Silverado 2500 HD Bypass Hose at discount prices. All parts and kits are in stock and we have the quickest. This is the upper seal at the thermostat housing. These types of filters are capable of removing extremely small size particles from the oil by providing filtration in depth through a densely packed filtering media. I have gone through 4 o-rings so far. This can drain the coolant from your system causing overheating and damage. Our water bypass kit relieves excessive pressure in the back of the engine. Ensure that the o-ring is properly seated in the groove on the underside of the fitting. *Not compatible with 2017 or 2018 model years Includes: Frantz Filter System Hose Lock washer, bolt, and nut Mounting screws Spare base gaskets Quick Disconnect Chevy/GMC oil fill cap Male Hose fittings Oetiker clamps 90 degree elbows 45 degree elbows Thread seal package Adapter. Man! What a difference. Toyota 22RE 22R Coolant Bypass Line O-ring under intake. It sits on the front end of the heater pipe, fitted into the back of the water pump housing. Comments ,. 2001-2004 Duramax BD SuperMax Turbo Install Guide Published on Sep 21, 2009 Designed as a direct replacement for the stock turbo, the SuperMax system comes with everything needed for installation. There is a coolant pipe with a 90o angle, going into the front of the intake manifold. This is a Genuine Toyota Part that will fit problem free and make your installation go smooth. Camshaft Position Sensor O-ring Camshaft Retainer Plate Camshaft Seal Camshaft Seal Kit Carburetor Choke Tube Gasket Carburetor Heat Shield Gasket Carburetor Mounting Gasket Carburetor Mounting Gasket Set Catalytic Converter Gasket Conversion Gasket Set Coolant Manifold Gasket Coolant Pipe O-Ring Coolant Thermostat Housing Gasket. Since 1976, GM and Isuzu have worked together as a joint venture on several projects. I have had the system pressured up and no leak. 2 s-type non supercharged from vin m45255 up to n52047 and 2004-2005 xj8 up to vin g49700. Help eliminate the possibility of scored rear cylinders and blown freeze plugs with this Coolant Bypass Kit from Fleece! Increased Coolant Flow, Decreased Coolant Temperatures - The rear cylinders on the 5. Remove the copper washer from the bypass valve and re-use on the supplied coolant bypass valve plug. From builder pieces to complete turbo kits this is the place for you. The ratings and reviews for these Ford Engine Coolant Pipe O-Ring aftermarket parts really help you make the right decision. This can drain the coolant from your system causing overheating and damage. The Cummins engine cooling system was designed to adequately cool a 300-350hp engine. 6L Duramax is re-engineered to address the common failure points in the OE product. Installed the new part in 3mins. 4l, bypass tube Post by thefordmaniac » Tue Jan 10, 2012 1:33 am its made into the intake. Spring loaded or O ring hose clamps are use to connect various cooling system accessories such as a radiator or water pump. Price: No parts for vehicles in selected markets. Tee Connector - 5/8" (15. Quite often the "O" ring gets hard and leaks, or the plastic coolant pipe deteriorates and breaks. 03-07 Ford 6. All you need is a 12" piece of steel brakeline, (I forget the size, but I remember it was two from the smallest this Auto Zone had. It sits on the front end of the heater pipe, fitted into the back of the water pump housing. Description: Creates an extra 1 to 1. This IH version thermostat mentioned is available by calling us. It was dripping down from that pipe onto the little hose and at times the fan would throw bits of coolant spray around in the engine compartment. Started the water pump weep, so tore it down, and while trying to get the water pump off, I had to swivel out the coolant bypass tube (and by swivel, I mean slowly twist it around with the help of a long screwdriver, since that sucker would not move by hand). For the best experience on our site, be sure to turn on Javascript in your browser. Factory replacement and aftermarket performance parts for 2004 - 2005 6. 7 Cummins, Ford 6. 6L V8 Duramax diesel:. Order Toyota 4Runner Coolant Bypass Pipe online today. Hoping to find something in the groove that appears in all drawings but did not appear on my pipe, i dug around this morning with my nail and much to my surprise, the old o-ring came off. Start with the bleed screw open. Each adapter has a female thread to mate with the engine male thread stud. Camshaft Position Sensor O-ring Camshaft Retainer Plate Camshaft Seal Camshaft Seal Kit Carburetor Choke Tube Gasket Carburetor Heat Shield Gasket Carburetor Mounting Gasket Carburetor Mounting Gasket Set Catalytic Converter Gasket Conversion Gasket Set Coolant Manifold Gasket Coolant Pipe O-Ring Coolant Thermostat Housing Gasket. This IH version thermostat mentioned is available by calling us. Using a 1/8" Allen wrench/hex key, unscrew the Allen screws holding the retaining ring to the reservoir from the unit and place safely aside to be used at a later time. 8 motor the intake gasket is leaking. Place the Injector Cup or #17 o-ring on the top of the Bypass Tube CAREFULLY. Belts & Hoses for Land Rovers and Range Rovers. If it isn't sealed your engine can draw air through it instead of through the air filter, which would allow dirt and dust to be ingested by the engine and cause it to wear out way faster than it should. 7 Cummins, Ford 6. 2013-2016 6. 7L Cummins with this Coolant Bypass Kit from Fleece Performance! The Fleece Coolant Bypass solves the problem of excessive coolant pressure before it becomes a problem. Fuel Injector Cup Tube Sleeve Sealing O-Ring. 6L Duramax diesels in addition to oil change procedures. Coolant crossover tube O-rings. Looks like a great little car with a little work and I know just a little about cars and figured this would be a good one to learn on So I hoping to learn from the forums and U-tube to repair and maintain. 0L Powerstroke diesel trucks allows for the removal of the EGR Cooler from the truck. I thought it might be a helpful hint in the garage section, but being new to the forum, I was not sure how to submit this for a hint on the water pumps. If you're doing the coolant line bypass, just cut them. install a bypass oil filtration kit. They have always answered my questions and got me set up with the right parts for my truck or build. Discard the O-ring. Lubricate the water pump O-ring with engine oil. 1997 Honda Civic del Sol Engine Coolant Pipe O-Ring (NOK W0133-1644206) Inlet or Outlet - 31. Get the best deals on Car & Truck Cooling System Hoses & Clamps for Chevrolet when you shop the largest online selection at eBay. A typical water-cooling system with an engine-driven fan: note the bypass hose taking off hot coolant for the heater. 2 Front 6 X Fuel Injectors Seals And O-ring Kit Genuine. • Mixture flow under tube bundle wrapper into tube bundle, producing a steam - water mixture. Sinister Diesel is the only place to shop for the best diesel performance parts including turbos, cold air intakes, and more! Shop today!. (which is how I managed to get around the first time I striped one, i just popped in a longer bolt) I did two things for the last built block, I purchased longer bolts and I also chased out the threads in the block to ensure they went all the way down into the block. Best Prices, Quick Shipping, Awesome performance. Diesel Ops is committed to providing our customers an unparalleled shopping experience. Buna-N rings with durometer 70 shore A can offer hood physical properties and provide excellent resistance to petroleum products. Factory replacement and aftermarket performance parts for 2004 - 2005 6. Loss of coolant - water pump? Frank there was a TSB for the '05 9-5s leaking coolant out of the o-ring that seals the tube that goes into the back of water pump. A leak at this spot is commonly just the seal and does not require replacement of the entire hose assembly. Top O-rings Part# GM 94051259 Bottom O-ring Part# GM 94011603. However, you will not find a suitable matched seal anywhere else. 07 Stock LBZ. 6L Duramax diesel. Remove the hose clamp for the rear driver's side coolant line (Item 10). The bottom of the pipe was sealed with a conflat, and both sets of conflats used copper O - rings to ensure a liquid-tight seal at the flanges. The first o-ring seal 120 may be positioned about the bypass tube 124 and within the. Tighten securely. O-ring for 90° Turbo Compressor Discharge Adapter (4) Breeze Mini Hose Clamp SAE 8 w/ Plated Hex Screw. I replaced that and used new clamps. This is the upper seal at the thermostat housing. Make sure to compare prices and take a look at the top user reviewed Engine Coolant Pipe O-Ring products that fit your Ford. This is a Genuine Toyota Part that will fit problem free and make your installation go smooth. 3 liter '97 Geo Metro? I O Ring on steel coolant tube leaking - Geo Metro Forum. I read Fabricator's post above, and managed to remove the plastic pipe and install the new stainless pipe WITHOUT removing the exhaust manifold, starter or wheel. I suspect it had come loose from the case due to faulty installation when it was pressed in, or had a pinched O-ring that finally just gave out. I don't know if were talking the same leak but I had a coolant leak near the access panel to the flywheel near the rear main seal and it appeared to be coming from the the water bypass tube interfacing with the water pump. Check the joints of the oil pickup tube for cracks, alignment or a damaged O-Ring seal. 2001-2010 S300-S400 Duramax Turbo Drain Tube Kit (LB7, LLY, LBZ, LMM) $79. Good quality O-ring, but not the best fit available to replace the original O-ring on the lower radiator hose quick disconnect fitting for a GMC Sierra 2500 HD / Chevrolet Silverado with the 6. 3 liter '97 Geo Metro? I O Ring on steel coolant tube leaking - Geo Metro Forum. Here's a 1996 ford crown victoria police interceptor with the intake manifold removed to replace a leaking under intake manifold hose Previous patches had been attempted with the intake still installed on the car, but they didn't stop the. Fleece Performance Engineering is a leading manufacturer of aftermarket diesel performance products. 6 diesel motor in a 2003 2500HD and as I was putting the coolant in I spotted a leak what sounds like the same area, the water pump is located just under and behind the power steering pump and there are two tubes coming off of the pump. 5 TD overheating Specialists, diesel PMD failure, FSD heat sync kit. By using a spin on filter we make it easy for you to change your coolant filter at regular intervals. 3 liter '97 Geo Metro? I O Ring on steel coolant tube leaking - Geo Metro Forum. 7L Cummins is the coolant flow problem to the rear cylinders. I looked online find a replacement part and I found this thread. Before we get to how to fix a coolant leak, let’s talk about why it is important to fix your leak quickly. Though small in size, the water pipe o-ring is actually an integral part of your cooling assembly. The ratings and reviews for these Ford Engine Coolant Pipe O-Ring aftermarket parts really help you make the right decision. This keeps the circuit flowing when the thermostat is closed. Remove these two lines. O-Ring Seal Swelling Comparisons BBDartCA 2010© This is a comparison of how typical automotive O-rings change in size when exposed to typical chemicals found in stop leak products, oil – fuel system treatments, etc. Quite often the "O" ring gets hard and leaks, or the plastic coolant pipe deteriorates and breaks. Engine Gaskets and Seals, LB7. The Dorman 902-901 Coolant Bypass Pipe for your 2001-2005 GM 6. Started the water pump weep, so tore it down, and while trying to get the water pump off, I had to swivel out the coolant bypass tube (and by swivel, I mean slowly twist it around with the help of a long screwdriver, since that sucker would not move by hand). But now I had to fill it 2X this week. Another product from Fleece Performance built out of necessity is the 19945-2002 Cummins Coolant Bypass kit. 2500HD 3500 Silverado Sierra 6. This adds rigidity to the entire system and keeps the atmosphere turbo from bouncing (which can lead to broken piping, mounting brackets, or boost leaks). GMC Sierra 6. I just put a 6. Fleece Performance Engineering 2nd Gen Swap kits come as a complete kit and include: T4 Divided Turbine Flange Gasket Short Stud Kit 2003+ Cummins Turbo Oil Feed Line Kit for S300 and S400 Turbos in 2nd Gen Location Cummins Turbo Drain Tube Ad. Replace O-ring on cap. I'll be doing this over the weekend I hope. Donaldson Part P166664. Find Coolant Crossover Components and get Free Shipping on Orders Over $99 at Summit Racing! Coolant Crossover Component, O-ring, Rubber, Black, Chevy, Each. I looked online find a replacement part and I found this thread. 2001-2010 Duramax Lower Turbo Drain Tube with Integrated O-Ring Seal (LB7, LLY, LBZ, LMM). This can drain the coolant from your system causing overheating and damage. Quite often the "O" ring gets hard and leaks, or the plastic coolant pipe deteriorates and breaks. The original o-ring looked ok, but it leaks. Description HEAD ASSEMBLY, HMK04 DURAMAX. Always lowest price on 1980 Celica Toyota Celica, processing orders both local and international. In the image below we show a worm style clamp which is loose allowing coolant to leak from the system. Diesel Ops is committed to providing our customers an unparalleled shopping experience. Replace O-ring on cap. FYI the correct dealer issued size for the O-rings are O. On the bottom of the 22R and 22RE intake the hard coolant bypass line that passed behind the head uses this O-ring that is not included in any of the gasket sets. 0, the big issue that people have with them is the fact that the head gaskets love to blow out, and the EGR cooler loves to blow, causing plumes of white smoke to billow out of the exhaust like you’re fogging for mosquitos. Remove the water pump mounting bolts. The ratings and reviews for these Ford Engine Coolant Pipe O-Ring aftermarket parts really help you make the right decision. It has a shorter shaft and will not shut off the internal pump bypass. Both of them tore going in. Intake Manifold O-ring????? 6. Place the Injector Cup or #17 o-ring on the top of the Bypass Tube CAREFULLY. This IH version thermostat mentioned is available by calling us. The solution is to check the inlet screen on the oil pickup tube and remove any material that may be restricting oil flow. It was dripping down from that pipe onto the little hose and at times the fan would throw bits of coolant spray around in the engine compartment. GM O-Ring Engine Coolant Outlet Pipe. Come to find out the REAL source of the leak was a bad O ring on the pipe (right side of pic) that connects the bottom of the thermostat housing to the top of the water pump. This kit contains all of the parts and fittings necessary to install the Frantz Filter System on your 6. Lubricate the o-ring with clean 15W-40 oil. tube per kit. Using a 1/8” Allen wrench/hex key, unscrew the Allen screws holding the retaining ring to the reservoir from the unit and place safely aside to be used at a later time. 6L 2007, Engine Coolant Water Pipe O-Ring by Genuine®. Loosen the heater hose coolant return tube mounting bolt and nut and remove the tube. I had moved that bypass tube around trying to replace the hose. 3 liter '97 Geo Metro? I O Ring on steel coolant tube leaking - Geo Metro Forum. The small passages inside many diesel oil coolers can easily become clogged with particulates or scal. To our knowledge, this is the only Duramax twin kit on the market with a one-piece cold side intercooler pipe between the turbos. This is a Genuine Toyota Part that will fit problem free and make your installation go smooth. Replacement O-ring Kit for 2003+ Cummins Coolant Bypass Kits. Clevite Main Bearing Set Standard Size VQ35DE $ 56. The problem stretches back to the 2010 Chevy Cruze models and we've seen them on the 2016 models as well. When shopping for an o-ring, it's important to ensure that you get one with the correct size. Take care not to remove it completely or if you do, capture the O ring. If a heater hose connector fails, you may notice coolant leaks under the vehicle. Duramax Fuel Pressure Regulator Valve Replacement Guide. There was a Technical Service Bulletin out for this and the O-ring had to be replaced. O-ring for 90° Turbo Compressor Discharge Adapter (4) Breeze Mini Hose Clamp SAE 8 w/ Plated Hex Screw. A car engine produces a lot of heat when it is running, and must be cooled continuously to avoid engine damage. Tighten securely. Started the water pump weep, so tore it down, and while trying to get the water pump off, I had to swivel out the coolant bypass tube (and by swivel, I mean slowly twist it around with the help of a long screwdriver, since that sucker would not move by hand). 6L DURAMA x 264-163 Engine Oil Pan 2002-99 OEM Number: 12563902 800-705 Transmission Connector. Be sure to use RTV on the top and bot-tom of the copper washer when installing. This is a genuine GM OEM water pump coolant bypass tube upper o-ring. 2013-2016 6. Connection Size: 1. Diesel Ops is committed to providing our customers an unparalleled shopping experience. On the bottom of the 22R and 22RE intake the hard coolant bypass line that passed behind the head uses this O-ring that is not included in any of the gasket sets. Buy 01-10 DURAMAX BYPASS PIPE SEAL (LOWER): Pipe Fittings - Amazon. 2001-2010 Duramax Lower Turbo Drain Tube with Integrated O-Ring Seal (LB7, LLY, LBZ, LMM). 05", and the thickness of. 7L Cummins A/C Line Reroute Kit. From the PN 765564-1 Oil Line Kit, find the Oil Inlet Fitting, O-ring, and (2) M8x1. If you look at the stock ones they don't go into the block very far. Step by step instructions on how to remove the turbocharger from a 2004 to 2016 model 6. This is the Highly Detailed factory service repair manual for the2006 ACURA TSX, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. This is the upper seal at the thermostat housing. 03-07 Ford 6. • Flows up swirl-vane moisture separator. Dealer techs. ***** Is the bypass pipe the tube that runs from the rear of the water pump back towards the firewall, running underneath the heat shield? Again nothing there, but I'm wondering what it bypasses to. Lubricate the o-ring with clean 15W-40 oil. Fuel Injector Cup Tube Sleeve Sealing O-Ring. HMK03 Series Duramax® spin-on filters offer twice the capacity of competitive filters, yet they are physically smaller than traditional housing/cartridge filter assembles. Camshaft Position Sensor O-ring Camshaft Retainer Plate Camshaft Seal Camshaft Seal Kit Carburetor Choke Tube Gasket Carburetor Heat Shield Gasket Carburetor Mounting Gasket Carburetor Mounting Gasket Set Catalytic Converter Gasket Conversion Gasket Set Coolant Manifold Gasket Coolant Pipe O-Ring Coolant Thermostat Housing Gasket. Replace O-ring on cap. clean the fuel side of the injectors. The Duramax also has four valves per cylinder — the standard for contemporary luxury-car diesels — and an integrated oil cooler. 4l, bypass tube Post by thefordmaniac » Tue Jan 10, 2012 1:33 am its made into the intake. When purchasing parts for your Duramax, be cautious with model years where an engine was phased in/out as the incoming engine may have parts that are not interchangeable with the outgoing engine. The Dorman 902-901 Coolant Bypass Pipe for your 2001-2005 GM 6. clean the fuel side of the injectors. Replaced it and a bead of high temp black rtv where the housing assembly and bypass joint connect and shazam. Slip the bypass hose from the water pump while removing the pump from the engine. Buy a 2002 Chevrolet Silverado 2500 HD Bypass Hose at discount prices. Step by step instructions on how to remove the turbocharger from a 2004 to 2016 model 6. Pay attention when you remove the old filter from the cap. Make sure to compare prices and take a look at the top user reviewed Engine Coolant Pipe O-Ring products that fit your Ford. Choose top quality brands AC Delco, Dayco, Gates, SKP. 2 s-type non supercharged from vin m45255 up to n52047 and 2004-2005 xj8 up to vin g49700. The all new billet thermostat housing and tube kit eliminates the factory coolant hose that crosses over the driver side valve cover. GM used 2 different size o-rings, kit comes with both to insure you have the one you need. On the passenger side of the engine valley, remove the 90° turbocharger outlet coolant hose and install the supplied rubber coolant bypass. In the Aviation industry, there are a couple of commonly used "O-Ring" lubes. 6 LB7 diesel pickup or are looking to buy one, here are some common issues and problems we have run into in our shop. Two 1/2" N. Loosen the clamp at the water pump end of the bypass hose. If air keeps getting into the cooling system, inspect the O-ring on the water pump bypass pipe and replace if necessary. When you need to replace or configure critical pieces of your complex machinery, trust Gates to deliver high capacity, high performance solutions with our customized coolant hoses. I had moved that bypass tube around trying to replace the hose. Fleece Performance Engineering 2nd Gen Swap kits come as a complete kit and include: T4 Divided Turbine Flange Gasket Short Stud Kit 2003+ Cummins Turbo Oil Feed Line Kit for S300 and S400 Turbos in 2nd Gen Location Cummins Turbo Drain Tube Ad. 1mm - 2 per Engine - This listing applies to Civic del Sol VTEC models with the B16A2 (DOHC) engine. Fits coolant bypass pipe from water pump to thermostat housing. 0 diesel oil pans are rotted and leaking. 10140 O RING FOR OIL FILL CAP, Duramax. Service Advisor: Talk to the customer about the many factors contributing to oil consumption. O-ring sealing gaskets are included with each adapter. Every single part, down to the nuts and bolts, is. Oil flow through the bypass type filter is controlled at a rate so deliberate that it can trap and remove from the oil extremely small solid particles. 6: Water pump mounting bolt locations. Hoping to find something in the groove that appears in all drawings but did not appear on my pipe, i dug around this morning with my nail and much to my surprise, the old o-ring came off. GM had a good thing going with the original LB7 Duramax engine, so they wisely decided to keep changes to a minimum when they introduced the new 310HP 6. Stop in the shop, call us o. Removing and replacing the water pump bypass tube on a 2006 LBZ Duramax engine. Recently installed both of these on my '95 C2500. Kits for MY 2003+ include billet hose brackets. Well here is the rundown. It took about 11 hours to tear down and put in the new bypass. When it comes to your Ford F-150, you want parts and products from only trusted brands. Factory replacement and aftermarket performance parts for 2004 - 2005 6. 9 mm) Cummins 68RFE Transmission Dipstick Tube Bracket. Based on the location of the leak and amount you're losing, I'd say that's probably the culprit. It was dripping down from that pipe onto the little hose and at times the fan would throw bits of coolant spray around in the engine compartment. By using a spin on filter we make it easy for you to change your coolant filter at regular intervals. Install new o-rings on the straight thread plugs. 6L V8 DIESEL Turbocharged > Cooling System > Coolant Pipe O-Ring. This is how I do it: drain coolant and remove the degas bottle. 8 motor the intake gasket is leaking. She starts, but I do not want to run it until this is fixed. 0, the big issue that people have with them is the fact that the head gaskets love to blow out, and the EGR cooler loves to blow, causing plumes of white smoke to billow out of the exhaust like you're fogging for mosquitos. Tighten the drain plug and install the supplied straight or 90˚ fitting into the port on the side of the oil drain plug. Slip the bypass hose from the water pump while removing the pump from the engine. After changing the water pump the upper o-ring on the Therm Bypass Pipe (tube from the top of the water pump to the bottom of the thermostat housing) will not seal. To our knowledge, this is the only Duramax twin kit on the market with a one-piece cold side intercooler pipe between the turbos. Buy a genuine factory replacement Seal,Therm Bypass Pipe(O Ring) (10189205). Every single part, down to the nuts and bolts, is. pin point the problem that was the o-ring in the delete kit that goes in the stock. 80 Upper seal at thermostat housing on coolant bypass pipe from water pump to. 6L Duramax diesel. Donaldson Part P166902. Engine Coolant Pipe O-Ring. It has a shorter shaft and will not shut off the internal pump bypass. The Dorman 902-901 Coolant Bypass Pipe for your 2001-2005 GM 6. If you're doing the coolant line bypass, just cut them. Camshaft Position Sensor O-ring Camshaft Retainer Plate Camshaft Seal Camshaft Seal Kit Carburetor Choke Tube Gasket Carburetor Heat Shield Gasket Carburetor Mounting Gasket Carburetor Mounting Gasket Set Catalytic Converter Gasket Conversion Gasket Set Coolant Manifold Gasket Coolant Pipe O-Ring Coolant Thermostat Housing Gasket. Several of these engines have developed problems with the pickup tube O-ring. $3 for the part, about an hour to replace if you're good, 3-4 hours if not. Step 26: Reuse the O-ring from the factory regulator cover. 6L Duramax is re-engineered to address the common failure points in the OE product. Free shipping on many items | Browse your favorite brands | affordable prices. When the horsepower is increased there is an increased demand on the cooling system. 07 Stock LBZ. CHEVROLET > 2006 > SILVERADO 2500 > 6. Replace your leaking 1996-2004 Mustang coolant crossover plug with this direct replacement from Ford! Coolant Crossover Plug This is the OE Ford metal plug located on the upper coolant crossover tube that seems to always get damaged when removed. *****Most common is the bypass pipe join from the water pump. Bumping an old thread. When the horsepower is increased there is an increased demand on the cooling system. when I tighten set 8mm bolt down on the new waterpump the O-ring to misalign in the hole so I backed off The bolt a couple of turns and it seemed to align itself. By keeping water from seeping out of your pipes, this o-ring helps ensure the proper flow of water throughout your engine system. From the PN 765564-1 Oil Line Kit, find the Oil Inlet Fitting, O-ring, and (2) M8x1. EGR Systems & Components Hannu Jääskeläinen, Magdi K. Engine RPMs may need to be increased in order to get the coolant flowing through the cooling system. Your vehicle relies on the performance of your engine. Upgrade your cooling system with the Mishimoto 6. Looking at the front of the engine, slightly right of center, looks like its dripping at the bottom of the pump. sure the O-ring or gasket is installed. 0 diesel oil pans are rotted and leaking. Inlet Pump O-Rings; 90-05 Miata Bypass Pipe to Water Pump Inlet O-Ring (E301-15-287). Place the Injector Cup or #17 o-ring on the top of the Bypass Tube CAREFULLY. It is important to note that not all instances of coolant loss on these engines is the result of head gasket failure. Call (877) 321-PART today for cheap/discount prices!. Kits for MY 2003+ include billet hose brackets.